EXCEL-COAT K/D COATINGS

Application:

A. Once the slurry coat has been installed over the substrate you are ready to apply your decorative coating.

B. If you choose to use a stencil or template you must be aware that some stencils have adhesive on the back and some do not. If the stencil has adhesive on the back, remove the protective paper from the back of the stencil. Lay the stencil on the slurry coated surface and using a wallpaper roller or equivalent, roll the stencil pattern down onto the substrate to assure good grout lines with no color bleed.

C. If you use a stencil that does not have adhesive on the back you may want to spray a liquid adhesive on the stencil to assure there is no bleed of color under the stencil grout lines. Again roll the pattern down with a wallpaper roller or equivalent.

D. If you are using grout tape for your pattern, you have more versatility as to what you want and how it will fit on the deck, patio, etc. The grout tape come is 4 sizes: 1/4", 1/2", 3/4" and 1".

E. For tile or paver patterns done with grout tape, start the pattern from the center of the walkway or deck and work your way out to the edges. This way your pattern will be even throughout the deck with an even pattern at both inside and outside edges. Remember: You can change the side of your tile or paver pattern to better fit the size of your deck. Random stone patterns can be started anywhere.

NOTE: Do not make your pattern too busy with very small stones or tiles. Larger patterns look better, even on small decks.

F. As with stencils, once your pattern has been installed go over all the grout tape with a wallpaper roll or equivalent to make sure it is well-adhered to the substrate.

G. You are now ready to apply your texture coat. This will be your stone or paver pattern. You can trowel the Excel Crete or spray it with a hopper gun. It is a good idea to make a sample on plywood or cardboard so you can perfect the look you want.

NOTE: This is the time when you want some trowel licks or ridges in your cementitious material as it adds interest to your pattern.

H. When the material is dry but before you pull the grout tape or stencil, you can highlight your pattern with additional tinted additive to give dimension and interest to your pattern.

I. You are now ready to pull your tape or stencil. Do this slowly. You will get some chipping at the edges of your grout lines. This is okay as it makes the stones look more natural.

J. You can use a grinding stone to smooth any rough edges on your pattern or to give your pattern a little more variation in color.

K. Thoroughly sweep and/or blow off the deck before you apply the seal coat.

L. When you are satisfied with your pattern and the color, you are ready to seal your system. This will be done with either the Excel Coat Acrylic glaze or Excel Coat Acrylic Lacquer Sealer. Both sealers should be applied in two thin coats. Allow 2 to 4 hours drying time between coats. Dry time may vary. Apply material at approximately 100-125 square feet per gallon (in two thin coats).

M. Allow completed system to cure 24 hours before heavy foot traffic is permitted and an additional 72 hours before heavy objects are placed on the surface.

N. Variations of texture can be achieved by different methods. Contact Excellent Coatings, Inc. regarding information on appropriate conditions and application tips.

Storage and Handing:

Store all Excel-Coat K/D Products in a cool area and keep from freezing. It may be necessary to stir liquid Excel-Coat K/D products before using. Containers should be separated according to batch numbers to ensure color uniformity. When changing from one batch to another, blend one container of each batch to ensure a smooth transition. Partial containers can be resealed. Should a top skin develop on the remaining contents of the container, the physical properties and effectiveness of the contents will not be impaired. Clean mixing and application tools with water. Dispose of empty containers properly according to current Local, State and Federal regulations.

Repairs and Maintenance:

If damage or excessive wear occurs, simple repairs using the same product can be accomplished. Contact Excellent Coatings, Inc. for specific information regarding long term maintenance. Cleaning can be accomplished by scrubbing with normal detergent soap and water. Heavy stains may require a Trisodium Phosphate (TSP) solution or a citrus cleaner and brushing with a stiff broom or scrub brush.

Technical Service:

Authorized local representatives are available to provide design assistance and on-site instruction for Excel-Coat products.

Excellent Coatings, Inc. provides assistance in design and development of applications. Part time or full-time inspection and instruction are available on a fee basis upon arrangement. Technical data available upon request.

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